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Lean Office FAQ:  Benefits

1. What are the employee benefits of Lean Office?

Ø Cross functional training

Ø Continuous improvement

Ø Increased responsibility

Ø Increased satisfaction

2. What are the customer benefits of Lean Office?

Ø Increased flexibility

Ø Fewer defects

Ø Faster service

Ø Greater satisfaction

3. What are the financial benefits of Lean Office?

Ø Better return on labor investment

Ø Better use of the organization's assets

Ø Reduced cost of non-quality

Ø Improved revenue and profits

4. What are the operational benefits of Lean Office?

Ø Reduced cycle time

Ø Reduced work time

Ø Increased quality

Ø Increased throughput

5. What are the strategic benefits of Lean Office?

Ø Strategic and tactical alignment

Ø Increased agility

Ø Quicker time to market

Ø Greater market segmentation

Ø Sustained competitive advantage

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1. What are the employee benefits of Lean Office?

Cross functional training:

Two of the primary wastes found in the office environment are two of the seven wastes: overproduction and of waiting. Both tend to be the result of specialization. If an employee is only trained to do one specialized job, the chances are that on any given day, the employee has either too much work to do or too little. If they have too much work to do, then someone else is waiting for that work; so they have too little to do. If an employee has too little to do then there is a tendency to overproduce by doing something not immediately (or ever) required.

One of the Lean Office solution to both overproduction and waiting is cross-functional training so that an employee is always ready to do the next most important thing for the organization. Cross-functional training creates more value for the customer as well as makes the employee more valuable.

Cross-functional training also benefits employees through:

  • Increased variety of work
  • Better sense of contribution and ownership
  • Enhanced skill development
  • Higher morale

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Continuous improvement:

Office environments are complex systems. There can be thousands of integration points as information flows along a value stream. As a result it is almost impossible to understand in detail how a change to one part of a value stream will impact the rest of the system-wide value streams of the organization.

The Lean Office approach is to use a program of continuous performance improvement. This approach does not try to accomplish too much at once and risk complete failure, but to make an incremental change to a value stream, what for the system to settle down, fully understand the system-wide impact of the changes, then decide what new change to make.

The advantages to employees from this approach is they:

  • Become engaged in continuous small changes - reducing the risk of change management
  • Recognize that barriers to their performance can and are being addressed
  • Become change agents and not barriers to change

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Increased responsibility:

Scott Adams' Dilbert cartoons are pasted on the walls of almost every office environment. The concepts that form the basis of most Dilbert cartoons are the wasteful practices that employees understand and appreciate but appear to be powerless to do anything about. Lean Office provides a way to engage employees in eliminating the material for Dilbert's cartoons.

Rather than just pasting Dilbert on their cubicle, employees have an increased responsibility to identify and remove the waste from their organization. This is not employee empowerment with a blank sheet of paper. This is a bottom-up empowerment with a focus on removing waste from the organization. Management retains responsibility for the value streams of the organization; employees accept responsibility to constantly remove the waste from those value streams.

Increasing employee responsibility for waste reduction creates a sense of employee ownership and pride for their workspace. And becomes a strong motivator for employee performance.

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Increased satisfaction:

Lean as applied to the office environment can be a very effective way to delineate between the roles of employees and the roles of management. By better defining their individual roles, there is less business friction caused by overlapping responsibilities and unclear expectations.

Lean Office also establishes a stronger linkage between the strategic goals and direction of the organization and the tactical contributions each employee makes towards achieving the defined strategies.

Employee satisfaction is increased through a better understanding of where their contribution fits within the system-wide value creation activities of the organization. They are provided the visibility of how and where they contribute value, and they are given the opportunity to find ways both to increase that value and reduce non-value added activities. The optimum recipe for job satisfaction.

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2. What are the customer benefits of Lean Office?

Increased flexibility:

We are moving from the age of mass production to the age of mass customization. Agile businesses are now marketing to customer segments of one. Lean Office methods help establish flexible operational value streams designed to adjust automatically to customer demand.

A Lean value stream uses an approach, defined in the Lean Office Glossary, called continuous flow to increase the flexibility of customer offerings. Continuous flow takes advantage of just-in-time, pull systems, and cross-functional training to minimize the work-in-process and cycle times. This means that the time from a customer request to the time it is delivered can be shortened to the point where a product or service can be developed and customized specifically for a customer; after it is requested.

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Fewer Defects:

The cost of quality is free. This statement generates controversy inside many organizations, but to a customer it is obviously true. Customers do not want to pay more for quality. They assume the product or service they receive provides the benefits they requested.

Lean Office does not use expensive quality assurance programs that check for defects just prior to providing the customer the product or service. In the world of Lean Office, quality assurance is a waste to be reduced as much as possible. Instead Lean Office searches for waste within for all activities of the customer value streams; from start to finish. Lean Office also seeks to mistake proof processes so that defects cannot occur.

As a result customers see quality improvements from what is not happening. And since the events causing poor quality are not happening, quality actually costs less than free. The organization literally gets money back.

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Faster Service:

Lean Office techniques reduce the time it takes to process any customer request. Lean Office does this by reducing all of the wait states that typically occur while processing a request. Processing occurs in a continuous flow.

Take for example the processing of a sales order. By the time the sales order has undergone multiple processing steps the amount of time it waits in various queues can be substantial. Eliminating this wait time can eliminate 90% of the time to process a sales order.

As a result of this faster service, customers don't need to call into customer service to check on the status of their order. By the time they would call the order would already be processed. Not only is the service faster, but both the customer and the organization save from having to check on the service status.

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Greater Satisfaction:

Lean Office provides significant benefits to the organization that adopts it. Lean Office organizations provide greater customer value with higher quality at less cost. Lean Office organizations generate better returns on their investments in labor and capital. These benefits positively impact the organization's top and bottom lines.

Each of the above are internal benefits to the organization. There are external benefits to their customers as well. From a customer point of view a Lean Office organization provides them the product or service they need, customized to their specific requirements, with the quality they expect, in a highly responsive manner. This is an equation for happy customers; and happy customers buy more, tell other customers of their experience, and become engaged in ensuring the organizations future success.

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3. What are the financial benefits of Lean Office?

Increased flexibility:

Lean Office provides the means to better manage and measure the return on labor investment. Value stream maps create management visibility into the invisible processes of the office environment. They provide management greater insights on how work actually flows through the organization, where potential bottlenecks exist that rob performance, and where labor investments can generate the largest returns.

The quest to maximize value added work and reduce or eliminate non-value added work also brings into clear focus how labor is allocated to both. The direct impact of reducing non-value added work is an increased return on labor investment.

In addition, an indirect impact of Lean Office on labor investment results from the Increased Satisfaction of employees. Happy motivated employees perform better than those that aren't.

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Better use of the organization's assets:

Traditional operational improvement approaches (such as business process reengineering) do not take a system-wide view of how all of the organization's assets are allocated towards producing customer value. Lean Office considers all five drivers of operational performance; the five M's as defined in the Lean Office Glossary.

  • Men & women
  • Machines
  • Methods
  • Materials
  • Measures

Lean Office techniques help to align each of the five M's to maximize customer value creation. The unrelenting hunt for waste in each of the five M's helps insure those assets are effectively and efficiently utilized.

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Reduced cost of non-quality:

The Lean Office Glossary defines the cost of non-quality as the financial impact due to the production of waste by the organization. When most organizations measure the cost of non-quality they only measure the financial loss due to the production of errors, rework, or scrap. Each of these is a defect, which is only one of the seven wastes. There are six other wastes that are included in a Lean Office hunt for non-value added waste.

Every waste discovered consumes resources of the organization. In addition to the waste itself, exception processing can represent a significant drain on the organization. Reducing or eliminating waste frees up the labor and capital used to create the waste and to later fix it; enabling these resources to be used in other value added activities and reducing the cost of non-quality.

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Improved revenue and profits:

The breakthrough thinking associated with Lean Office is its unrelenting focus on maximizing the creation of customer value. This becomes the responsibility of every employee in the organization. Rather than just looking at top and bottom-line performance, every set of eyes in the company is looking for the smallest amount of waste in every activity performed in every value stream of the company.

The results are dramatic improvements in the amount of customer value produced by the organization. Even small reductions in waste start to make significant contributions when multiplied by thousands of activities. Increased customer value ultimately increases top-line revenue. Customers are willing to pay for value. Since the increased revenue is produced with higher productivity and less labor and capital expense, profits also increase. Increasing both revenues and profits is a combination to benefit any organization.

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4. What are the operational benefits of Lean Office?

Reduced cycle time:

Cycle time is defined in the Lean Office Glossary as the wall clock time necessary to complete one item of value. In the example of a sales order let's assume that an organization receives 100 orders per day. We can determine the cycle time of the value stream that flows from the receipt of the order until the order is released to fulfillment. For our example, let's assume that the average cycle time for each sales order is 48 hours. Some orders will take more and some less.

Now let's assume the work time for each order averages 1 hour. Work time is defined in the Lean Office Glossary as the wall clock time spent performing direct value added activities within a value stream. The 1 hour work time for a sales order includes the time spent by various people for data entry, customer contact, quality assurance, etc., that was performed with regards to processing the order.

In Lean Office, the time difference between the cycle time and the work time is waste. In our example, there are an average of 47 hours of waste for each sales order processed. Lean Office reduces the cycle time of any value stream. In the sales order example a typical result would be to reduce the cycle time from 48 to 2 hours or less.

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Reduced work time:

Work time is defined in the Lean Office Glossary as the wall clock time spent performing direct value added activities within a value stream. Some of the work time associated with a value stream can be associated with non-value added work and the rest with value added work. Lean Office strives to maximize the value added work and reduce the non-value added work. Reducing the non-value added work reduces the total work time, and therefore the cost, to execute the value stream.

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Increased quality:

In many environments the primary measure of quality is defects; the number of errors produced. The Lean Office Glossary expands the definition of quality to maximizing customer value added activities while minimizing non-value added activities. A defect is just one of the seven categories of non-value added activities or waste. The root cause of most defects is one or more of the six other forms of waste. Removing or eliminating these wastes increases overall product or service quality.

Another Lean Office concept that contributes to increased quality is "stop-the-line." Stop-the-line allows anyone to stop processing when a defect is found and investigate its root cause. This creates a tight feedback loop between contributors to a value stream.

Immediately stopping the line:

  • Prevents defects from being propagated downstream through the value stream.
  • Provides immediate feedback to individuals introducing defects - the strongest method for inducing individual change
  • Facilitates continuous quality improvement

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Increased throughput:

Throughput is defined by the Lean Office Glossary as the velocity of work performed by a value stream. For example the number of sales orders processed per day or the number of press releases posted per month. The goal of increased throughput can either be 1) increase the value produced per unit of time for the same organizational cost, or 2) maintain the same level of throughput at a reduced cost to the organization.

Lean Office helps to increase throughput by tightly stringing together the value added activity of a value stream in a continuous flow model. As soon as one value added activity of a value stream is completed the next is started with little or no waiting. Eliminating or reducing non-value added activities allows the freed up time and resources to be spent on value added activities. Quality is increased, reducing the number of defects, further increasing the average throughput.

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5. What are the strategic benefits of Lean Office?

Strategic & tactical alignment:

Lean Office is all about maximizing customer value. With Lean Office, the culture of the organization changes so that everyone knows exactly the customer value being created and their role in its creation. The Lean Office culture establishes a firm foundation for then tying the strategic direction of the organization with the tactical day-to-day value creation.

Lean Office includes a technique known as policy deployment. The Lean Office Glossary defines policy deployment as a top down planning process that ties strategic direction to the vital few tactical initiatives for realizing the desired business outcomes. Policy deployment is an iterative process that starts with analysis of the organization and its market, the formation of an initial strategy, the review of that strategy against existing value streams, and then the feedback to start the next iteration. This consensus building iterative process is sometimes called catch-ball.

When completed, policy deployment establishes clear links between strategy and its impact on the value streams of the organization. Since everyone in the organization knows how they contribute to the value streams, they understand how they are impacting strategy. This allows the organization to react as a single interdependent system in strategic and tactical alignment.

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Increased agility:

The agile organization is defined in the Lean Office Glossary as the ability to be nimble and turn quickly in reaction to market changes. Agile organizations satisfy their customers early and often. Lean Office helps organizations become more agile by first giving them more visibility and control of their customer value producing value streams. What you can't see you can't manage. Lean Office value stream mapping and visual controls provide tools for managing agility.

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Quicker time to market:

Lean Production techniques were first applied by Toyota on factory shop floors where there was consistency to the number and types of products being produced. But soon Toyota began to apply Lean concepts to their engineering organizations as well. Still today, Toyota can engineer a new car in almost half the time of an American automobile manufacturer.

Lean Office is an approach that works just as well with the repetitive nature of sales order processing and customer service as it does to product marketing and development. The system-wide view of Lean Office Value Streams provides the working focus for interdisciplinary working teams; to both align their efforts and to streamline their results. Lean Office ties customer value streams directly to strategic direction and become a vehicle for communicating to all employees the customer value priorities. The value streams become the means to help maximize customer value creation and eliminate non-value added waste. And through the use of continuous flow, the value streams accelerate the time it takes to define, build, and launch a new product or service.

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Greater market segmentation:

Henry Ford is attributed with starting the era of mass production in the early 1900s. Mass production enabled the mass market to by an automobile as long as they wanted it black. Taiichi Ohno of Toyota is attributed with starting the era of Lean Production in the 1950s. Lean can be described as mass customization. Lean retains the ability (if necessary) to maintain high throughput, but also allows high customization of the product or service.

Lean Office techniques allow organizations to design value streams supporting high or low throughput that can produce customized products or services for markets of one. This is due to low cycle times, low amounts of work-in-process, cross functional team members, and a balanced flow structure that builds in flexibility. The system is designed for change; change is expected, so when it occurs it does not create the same people change management issues as a "mass production" environment.

As a result, organizations are able to establish value streams that provide individual customer treatment, and better leverage existing expertise in new markets.

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Sustained competitive advantage:

The continuous performance improvement of Lean Office allows organizations to increase their productivity at an system-wide average of 3-8% per year, compounded year-after-year. Because organizations are complex systems, attempting to increase productivity at a quicker rate dramatically increases the risk of failure. In fact because of the higher failure rate, organizations attempting to do so will probably perform at the lower end of the improvement average.

Organizations that fail to adopt a Lean Office approach to continuous performance improvement will likely see their productivity remain flat or perhaps decrease.

Productivity improvements compound on each of the previous years improvements due to the complex systems nature of the organization. Making an improvement change or removing a waste in one area sets the stage for being able to leveraging that change for additional improvements in another area. Toyota has been compounding productivity increases with Lean in their organization for 50 years now and they figure they have at least another 50 to go before the curve flattens out.

Toyota has a sustained competitive advantage over other automobile manufacturers because they are higher up the productivity improvement curve than their competitors. A 5% productivity increase at Toyota produces more value than a 5% increase at Ford. Because of this Ford, and because greater increases are not sustainable, Ford will never catch Toyota's productivity level.

An organization that starts a Lean Office initiative today will achieve the same sustained competitive advantage over their competitors that wait that Toyota has over Ford. An organization that allowed a competitor to start a Lean Office initiative first had better start theirs as soon as possible, because every day they wait increases the gap between they are their competitor that they may never be able to overcome.

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